Glue a 1/4" block 1 1/2" long to back of pipe and drill a hole from the other side to match the tubing you will use, this one is 5/16" shoot for a snug fit
Cut a shim from a pop carton or what ever as shown. It
must be .5mm (or less NOT more) thick and I know that pop cartons are the right thickness just lightly sand the paint off as shown this is a critical measurement. Glue to pipe.
Now cut a bottom cap 1mm longer than needed and glue to bottom set it just above the mouth about 1mm not critical (just make sure its a little above the mouth) Then cut a top as seen under my thumb (about 1 1/2" long or what ever length you want and cut and sand a 45 deg edge on it.
Also make a plug as shown and cut a piece of chamois as shown plug is just smaller than top opening of pipe sand to size as needed.
Put a dab of glue on plug and glue to chamois, install into end of pipe. This needs to be a snug fit you want no leak here but you also need to move it up or down to get on note. Check pipe for leaks by blowing on bottom if you have any leaks they will need to be sealed to make pipe play right. Sealing the pipe is the most important it can not have any leakage. I use shellac to seal the inside of the pipes
Use a rubber band to attach the top cap so you can move it up and down while blowing in the hole in back to voice the pipe. This is something that you might want to watch the video by Phil Radford that I posted a few posts back. I couldn't find it ether so here it is
http://www.youtube.com/watch?v=_CPxaEfFhGI&feature=related
Last picture is of the tinner when its on note you do that by sliding the plug up or down. I was getting tired when I done this as it should be set at D# not D and I was running out of breath.
If you have any questions just ask once you are done building this pipe you are well on your way to building an organ.
Enjoy
go to post #156