this style or type of work is not for me. I will not give myself any other projects in the house unless they are nothing more than painting or something simple.
A house as old as mine, is just too much of a challenge for me.
Its crooked. I guess after 60 something years a house settles and moves, and with that, there is no plum or even.
Im not familiar with construction, nor do I know much about hardware.
I finished it all up, just need one more piece of trim on top wall, and some plugs, some filling in, but the construction and all the trim molding is done.
I made fillets? to fit all the spaces between ballusters,
A huge problem I found,The stairs are not the exact same height. Seems somewhere along the way, someone did some work on the platform where the bottom stair is, and lessened the height of the riser by raising the platform what seems like almost 3/4 inch. I got a little upset after measuring all the ballusters and everything else, I was too high, at 34 and 5/8 ths rail height, I wanted 34.
I even built the post off 3/4 of a inch by measuring the bottom step.
I attached it all, its a bit low on the post top, but will be ok, my wife liked it all.
I did have another problem, Im not sure how much I have left in the afternoon to turn a 5.5 inch lag screw, since my arm and hand strength diminish greatly later in the day, so I used a bit too much torque and broke the lag screw head off the one I was securing the post to the handrail.
I asked my neighbor, a contractor, to take a look, and he said there is still 4 inches of bolt in there, to leave it alone, plug the hole, but gave me two 3 inch trim screws to go in from under the rail into the post for added security.
I made the rail with 2 inch by 2 and 1/4 inch mahogany.
I first used a 3/4 corebox router bit to groove out a bit below center, then used a 3/4 inch roundover to round over the top part of the rail.
I sanded down the edges to smooth it all out,still have to do some more sanding to get it to where I want it, but didnt have the strength today to attempt it. Hand sanding is a tough chore for me, tomorrow is another day.
I cut a rosette block, simple, used the same ogee bit for the edge as I did for the bottom trim, attached the rail first, then attached the rosette to the wall.
Heres some pics, I tried to get some closeups of the foul ups and what the trim looks like.
(in the second picture, I made a top and bottom track to hold the ballusters, trimmed the bottom track, and made the handrail the same width and attached it from underneath the track, needs alot of sanding still)
what I thought was going to be a simple quick project has taken me over 3 weeks and I havent begun to put any finish or final sanding.