Here are some Alabama corn hole boards that I made for my brother who lives in Alabama. This set was a whole lot easier to make since I used the Kreg Pocket Hole Jig. No more wood putty for me.
I used my 3/4 hp Ryobi router on the edges of the boards. I used a 3/8 round over bit. These boards are hand painted and poly. I made the stencil at work out of 22ga stainless steel. Used the water jet to cut it out. I also made a stencil to go around the hole in the board. It is made out of stainless also. I line up the I.D with the whole in the board and then just go around with the xacto knife.