2018 new laser build

Dan Noren

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falcon heights, minnesota
the fun is almost ready to begin! already have the laser kit, and most of the parts for the build. thanks to bill for sending the bits of makerslide, and robert johnson for cutting the new end, and carriage plates. today i finally got the new wheels from china. surprised the daylights out of me, as they are already assembled! hopefully, the idlers should be here in about a week or so. i the mounting bracket arrived the other day, and i'm planning to set up the laser in it like the one in open builds. seems straight forward, and very protective.
 

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got a bit more done today. built the platform for the laser, and added some doors to the cabinet.
 

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  • 002 platform mockup.JPG
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  • 003 bottom and side supports in place.JPG
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  • 004 top in place.JPG
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  • 005 laptop shelf fitted.JPG
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  • 006 laptop shelf in place and laser setup.JPG
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  • 007 doors added.JPG
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yay! the idler kits showed up today! (a whole day early). there's some other parts missing, but i just can't put my finger on them for the life of me....:rolleyes:
 

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i knew i should have slept (pre-work nap), but those darned idlers kept calling to me. so i assembled them... :rofl:
 

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  • 009 idler wheels assembled.JPG
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figured out how to build the laser mount yesterday, the cooling fan for the arduino/gshield showed up today, and the enclosure for the arduino/gshield shows up tomorrow. ordered the pins for setting up the controller, should be here in the next week.
 
started working on the actual laser mount tonight. cut the laser shielding curtains, and fitted them to the mounting bracket. i wasn't too comfortable with just the sides covered, so i added the one in the front. now all that is left to do, is add the aluminum angle iron brackets for the actual laser mount. just in case you were wondering, there will be a hole cut in the bottom curtain for the laser to poke its nose through. the gshield/arduino enclosure showed up today, and it turns out that i had ordered a slightly smaller fan. oh well...
 

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  • 010 laser safety curtains cut.JPG
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  • 011 side curtain holes drilled.JPG
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  • 012 side curtains attached.JPG
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  • 013 bottom curtain in place.JPG
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  • 014 front curtain in place.JPG
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finished up the laser mount assembly today. cut, drilled, and tapped the odd bits of aluminum angle iron, and put it together. i found that my set up differs just a little from the set up in the pictures, but hey, it works. i also found that there is a little bit of a flaw in the drilling of the angle iron for the laser. it has a very slight angle down, and to the left. i need to make a new bit of angle iron to correct that. now that that is done, i'm just waiting for the new fan to show up. the first one i ordered was too small.
 

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  • 016 another view of laser bracket.JPG
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  • 017 mounting bracket attachedd.JPG
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  • 018 mounting bracket after modification.JPG
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  • 019 laser mount completed.JPG
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  • 020 another view of completed laser mount.JPG
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added the new fan to the arduino/gshield enclosure cover. now to figure out what i can do next...
 

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started assembling the framework today. since i've been disallowed to make a mess this weekend, the best i can do for the moment. now i just have to figure out how long the makerslide needs to be for the gantry.
 

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  • 024 front and rear rails added.JPG
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Dan, Have you thought about how you are going to control this beast of a laser?

I'm working on a little project right now and I just thought I might recommend the way I'm doing it. I've got a little laser that I'm using a Jtech Photonics 2.8w laser.

I'm using a raspberry pi running CNCjs. Makes it easy to run the laser and monitor it without having to actually have the your computer directly connected.

I also use octopi for running my 3d printer and I just find it's a really convenient way to control these little robots. Once I get my CNC back in business, I'm planning on using cncjs to run it as well.

Just throwing it out there.


cncjs.jpg
 
got a bit more done today. added the carriage plates to the ends of the gantry, then checked to see how much space i will have to play with.
 

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  • 026 set up on rails.JPG
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