Fun little project using F 360 and Cura

Don Baer

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Staff member
Last Monday one of my friends came into the post monthly meeting and handed me two spent shells, both 30 mm but that where the similarity ends
He asked me if my 3 D Printer could make some bullets for them. No other information was available. Since these are now going to be paper weights I have full liberty do do as I choose, I decided to model one after a 7.62 (.308) and the other after a .44 magnum. don't ask me why, I just decided that they would look cool.

20240817_102248.jpg20240817_102410.jpgThe .308 obviously is on the left
20240817_111231.jpg
Next I had to do a little simple math to determine the length of the round based on the 7.62 x 71 mm round I used for the model
I determined that the amount of "bullet should be 100 mm long
B1.jpg
Next in fusion I need to create a 2 D model which would be the profile of the bullet. I decided that for ease of printing I would use the x, y plane with the x being the diameter of the bullet and Y the length
B2.jpg
first I draw a rectangle that is 1/2 the diameter of the bullet wide (30/2) 15mm an 100 mm high
B3.jpg
Next I draw a line along the Y axis that is 21 mm long. This is done to establish a point where the bullet should be seated in the brass.
B4.jpg
now I create an ellipse using the point 21 mm from the bottom of the rectangle and the top of the ellipse at the top of the rectangle and the width of the ellipse 30 mm wider.
If you look close you will see the base of the bullet is smaller than the max diameter of the round making a boat tail. This should make seating the bullet in the shell easier.
B5.jpg
Now I simply erase everything that does match the profile of a bullet
B6.jpg
Next I draw a construction line along the Y axis on the bullet
B7.jpg
Now using the revolve function I create a 3 D model from the 2 D profile along the Construction line
B8.jpg
I now have the 3 D image of a bullet that is 30 mm x 100 mm
B11.jpg
Next I select 3 D print from the file menu
B9.jpg
I can preview the part with a preview mesh drawing
B10.jpg
Now F 360 opens Cura and sends the part to Cura for printing.

Now I am waiting for a delivery from Amazon so I can run the print.
 
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