I have a much greater appreciation for your skill and efficiency in working in sketchup Dave.
I've spent a bunch of time yesterday and today working on this and I think I'm getting the hang of the tools.
Here I've created some 1/4-20 threads, internal and external (really the same, just with faces reversed and a box around it for the internal) and I chamfered them using a cone.
I can definitely see creating a set of reusable components in the sizes I generally use. This is a bit tedious, but probably because I'm learning while I'm doing it.
So far my workflow is something like
0) Setup the workspace to use meters.
1) create a helix
2) create a rectangle the size of the pitch and diameter
3) Create the shape of the thread based on the pitch and major and minor basic diameteres
4) use the vertical extruder to create the object.
5) Use 2 planes to chop the thread off flat at the top and bottom using intersect faces
6) Clear out the internal unnecessary structures (This is probably the most tedious)
7) Use the CleanUp3 extension to reduce the extraneous faces
8) Use SolidInspector to find any holes in the mesh and clean those up manually.
9) Chamfer if needed.
10) For the internal threads, scale about x/y by about 5 percent to adjust for 3d printing.
11) Export the STL File using 'Model Units'. There are other options, but this prevents from doing any conversions.
12) Import the stl into Simplify 3d. S3d Will prompt saying the model looks very small and ask if it should be scaled to mm, say yes.
I'm not sure how this magic works when I'm entering the Inch units into SU as meters and then scaling as mm in S3d, but it just seems to work.