My newest challenge--Part 2 The Frame

Mike Mathieu

Member
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116
Location
Midlothian,Va
When I first took on this project I was going to use white oak for the woodwork, but after talking to the owner and getting permission to also do the original paint job I decided to go with the materials that were used in the original—maple for the frame and poplar for the box. After sizing all of the frame components to 1 3/4” x 2 1/8” and cutting to the proper lengths I began with turning the 2 small handles.
hockingvalleywip002.jpg


There are a lot of mortise and tenon joints used to hold the frame together so I went ahead and set up a tenoning jig to use on the bandsaw. Very simple set-up really. Making absolutely sure that the blade is set to true 90 degrees to the table is critical to using this jig to make tenons. I started by making a small sled that rides in the miter slot which is used to guide the work piece through the blade for the shoulder cuts and an adjustable clamp- on block to use as a reference point for the length of the tenons. I also made a stop block that clamps to the fence that is used to get the depth of the cut. After making a sample tenon to use as a reference I can now set the fence with the stop block and cut all of the tenons to the right depth.
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Here is the set-up for cutting the shoulders.
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Perfect every time
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After all of the tenons were cut and all of the mortises were drilled and chiseled I drilled all of the hardware mounting holes, and did all of the rabbeting on the router table using the original pieces of the frame as a reference.
Here are all of the pieces for the frame.
hockingvalleywip012.jpg


Here is the dry fit frame
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Here is the frame with most of the mechanical pieces set in place.
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On to the parts for the box for the Hocking Valley Corn Sheller.
 
Thanks everyone for the comments. This is a really fun project. I found a photo of a sheller just like the one I'm working on and hopefully mine will look like this when I'm done.
cf52_3.jpg
 
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