what do you guys use your air compressors on? me personally only use it with the brad nailer and blow gun. i have a 5hp 25 gallon craftsman ive been thinking about downgrading to something smaller and QUIETER as i dont use it hardly at all and it takes up a huge chunk of shop space
For me, it's mostly blowing dust and chips out of and off of turned pieces. I also have a 2" diameter random orbital sander that I use on bowls and such. That's pretty much it for now. I don't expect to be using a bigger pneumatic sander for flatwork, since I want one that has a hookup for a shop vac, too. I might someday try a little sandblasting to texture lathe-turned work, but I wouldn't be trying to strip the paint off a car with it. Occasional pin nailer or brad nailer use, but you sure don't need a big compressor for that. Don't need it for vacuum pressing or chucking, since I already have a good vacuum pump. Impact wrench? Maybe yes, but only for something like putting a spare tire on the car. (I try to avoid mechanic work.) Spraying...maybe in the future when the cheapie $79 HVLP turbine and gun I have now quits working. I've had it for two years or so, and used it on exactly three items, and two of those were shop jigs. I don't do a lot of spraying - I don't make things that warrant it, and I don't have a place to spray (other than outside) in my current set-up anyway.
In other words, any of the ones I've been considering are gross overkill for my current hobbyist needs. My biggest air consumer is the 2" sander, which wants 8 CFM of airflow. Unfortunately, I haven't found a relatively decent small one that can supply 8 to 12 CFM. (I'm not including the little short one Harbor Freight claims can do it.) I also want one with a pulley-driven piston pump...not another buzz bomb. Like you, I want the next one to be quiet, and it seems the noise volume gets lower as the capacity gets higher, to a certain extent.
I've been waffling back and forth about whether to go high-end or something more affordable. Realistically, I
might use a compressor 8 to 12 hours per week (on a busy week.) At that usage, a machine rated for 5000 hours (like a Borg compressor) would theoretically last 8 to 12 years.
If I do put a 60 gallon compressor in my shop, it looks like it'll end up somewhere in the middle of the room, since I have no other space for it. (My one wall that's not full-height cabinets is taken up with clamp and lumber racks, and the breaker box.) And based on the way LOML sounded when I brought up the idea, I don't think it'll be going into the shed out back.